Application of Transformer Oil and Biodegradable Ester Mixtures as Insulation for High-Voltage Equipment

  • Marina N. LYUTIKOVA
  • Andrey M. ARTEMOV
  • Aleksandr A. KONOVALOV
  • Aleksandr V. RIDEL'
Keywords: mineral insulating oil, silicone fluid, synthetic ester, natural ester, mixed dielectric fluids, high voltage equipment

Abstract

Synthetic and natural esters as insulating fluids for high voltage equipment have been a focus of much research, especially in the last two decades. This is due to the fact that, unlike mineral oil, ester fluids are biodegradable, non-toxic, safe for the environment and human health, produced from renewable raw materials, and feature high fire resistance. Despite the fact that commercially available ester fluids having excellent insulating properties are offered in the market, both transformer manufacturers and operators are not yet ready for mass-scale transition to the use of biodegradable ester dielectric fluids. In addition, since there is a huge amount of electrical equipment filled with mineral oil, mass-scale replacement of this oil with ester dielectric fluids will be extremely expensive for power companies. A suitable way for making a shift from oil to esters can be partial replacement of mineral oil with ester fluids (for example, topping up during repairs) or complete replacement of mineral oil with biodegradable esters. Whatever of these options is implemented, there will be a mixture of two insulating fluids inside of the equipment. Therefore, specialists intensely study the characteristics and behavior of insulating mixtures based on mineral oil and other dielectric fluid (synthetic ester, natural ester or silicone fluid). The article presents a review of the latest advances in the investigations of mixtures consisting of mineral oil and other dielectric fluids, including the studies of their properties. Problems associated with the operation of equipment in the case of its filling with mixed liquids are discussed.

Author Biographies

Marina N. LYUTIKOVA

(PJSC «Rosseti» – Yamalo-Nenets PMES, Noyabrsk, Russia) – Head of the Chemical Laboratory of the Diagnostic Service, Cand. Sci. (Chem.).

Andrey M. ARTEMOV

(PJSC «Rosseti» – Yamalo-Nenets PMES, Noyabrsk, Russia) – Director.

Aleksandr A. KONOVALOV

(PJSC «Rosseti», Moscow, Russia) – Head of the Directorate of Special Projects.

Aleksandr V. RIDEL'

(Novosibirsk State Technical University, Novosibirsk, Russia) – Senior researcher of the Labor Safety Dept., Cand. Sci. (Eng.).

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Исследование выполнено за счет гранта Российского научного фонда № 22-79-10198, https://rscf.ru/project/22-79-10198/.
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4. Wang X. et al. Review of Research Progress on the Electrical Properties and Modification of Mineral Insulating Oils Used in Power Transformers. – Energies, 2018, vol. 11, DOI: 10.3390/en11030487.
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14. Ranga C., Kumar A., Chandel R. Performance Analysis of Alternative Solid Dielectrics of Power Transformers with a Blend of Mineral and Silicon Oils. – IETE Technical Rewiew, 2017, vol. 35(4), DOI: 10.1080/02564602.2017.1299595.
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17. Fernández I. et al. Thermal Degradation Assessment of Kraft Paper in Power Transformers Insulated with Natural Esters. – Applied Thermal Engineering, 2016, vol. 13, pp. 129–138, DOI: 10.1016/j.applthermaleng.2016.05.020.
18. Beroual A. et al. Comparative Study of Breakdown Voltage of Mineral, Synthetic and Natural Oils and Based Mineral Oil Mixtures under AC and DC Voltages. – Energies, 2017, vol. 10(4), DOI: 10.3390/en10040511.
19. Beroual A. et al. Comparative Study of AC and DC Breakdown Voltages in Jatropha Methyl Ester Oil, Mineral Oil, and Their Mixtures. - IEEE Transactions on Dielectrics and Electrical Insulation, 2018, vol. 25(5), pp. 1831–1836, DOI: 10.1109/TDEI.2018.007219.
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21. Nadolny Z., Dombek G. Thermal Properties of Mixture of Mineral Oil and Natural Ester in Terms of Their Application in the Transformer. – E3S Web of Conferences, 2017, DOI: 10.1051/e3sconf/20171901040.
22. Chani S.A. et al. Dielectric Strength Improvement of Natural Ester Insulation Oil via Mixed Antioxidants: Taguchi Approach. – International Journal of Electrical and Computer Engineering (IJECE), 2017, vol. 7(2), pp. 650–658, DOI: 10.11591/ijece.v7i2.pp650-658.
23. Chani S.A. et al. Oxidation Stability Enhancement of Natural Ester Insulation Oil: Optimizing the Antioxidants Mixtures by Two-Level Factorial Design. – ARPN Journal of Engineering and Applied Sciences, 2017, vol. 12, No. 6, pp. 1694–1700.
24. Drabik J. et al. The Comparative Analysis of Prepared Mixtures of Crambe Abyssinica Seed Oil with Mineral and Synthetic Oil. – Tribologia, 2020, 291(3), pp. 15–21, DOI: 10.5604/01.3001.0014.4753.
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27. Fofana I. et al. Challenge of Mixed Insulating Liquids for Use in High-Voltage Transformers Part 1: Investigation of Mixed Liquids. – IEEE Electrical Insulation Magazine, 2002, vol. 18(3), pp. 18–31, DOI: 10.1109/MEI.2002.1014964.
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30. Rao U.M., Kumar Y.N., Jarial R.K. Understanding the Aging Behaviour of Transformer Oil-Paper Insulation with Ester and Mixed Dielectric Fluids. – IET Science, Measurement and Technology, 2018, vol. 12(7), pp. 851–857, DOI: 10.1049/iet-smt.2018.0110.
31. Rao U.M., Sood Y.R., Jarial R.K. Physiometric and FTIR Analysis of Cellulose Insulation in Blend of Mineral and Synthetic Ester Oils for Transformers. – IET Science, Measurement and Technology, 2017, vol. 11(3), pp. 297–304, DOI: 10.1049/iet-smt.2016.0334.
32. Rao U.M., Sood Y.R., Jarial R.K. Performance Analysis of Alternate Liquid Dielectrics for Power Transformers. – IEEE Transactions on Dielectrics and Electrical Insulation, 2016, vol. 23(4), pp. 2475–2484, DOI: 10.1109/TDEI.2016.7556527.
33. Lyutikova M., Korobeinikov S., Konovalov A. Evaluation of the Properties of Mixture of Aromatic Mineral Oil and Synthetic Ester for High-Voltage Equipment. – IEEE Transactions on Dielectrics and Electrical Insulation, 2021, vol. 28(4), pp. 1282–1290, DOI: 10.1109/TDEI.2021.009636.
34. Lyutikova M., Konovalov A., Korobeynikov S. Changing of the Insulating Characteristics of Mixtures (Mineral Oil and Synthetic Ester) During Prolonged Exposure of Elevated Temperature. – 49th Session CIGRE, 2022, paper D1-10607.
35. Musil R., Baur M., Pfister W. Testing Practices for the AC Breakdown Voltage Testing of Insulation Liquids. – IEEE Electrical Insulation Magazine, 1995, vol. 11, No. 1, pp. 21–25, DOI:10.1109/57.342041.
36. Dombek G., Gielniak J. Fire Safety and Electrical Properties of Mixtures of Synthetic Ester/Mineral Oil and Synthetic Ester/Natural Ester. – IEEE Transactions on Dielectrics and Electrical Insulation, 2018, vol. 25(5), pp. 1846–1852, DOI:10.1109/TDEI.2018.007223.
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38. Mohan Rao U., Sood Y.R., Jarial R.K. Oxidation Stability Enhancement of a Blend of Mineral and Synthetic Ester Oils. – IEEE Electrical Insulation Magazine, 2016, vol. 32(2), pp. 43–47, DOI:10.1109/MEI.2016.7414230.
39. Dombek G., Gielniak J., Wroblewski R. Fire Safety and Electrical Properties of Mineral Oils/Synthetic Ester Mixtures. – Conference Proceeding of ISEIM 2017, DOI:10.23919/ISEIM.2017. 8088728.
40. Nadolny Z., Dombek G., Przybylek P. Thermal Properties of a Mixture of Mineral Oil and Synthetic Ester in Terms of Its Application in the Transformer. – IEEE Conference on Electrical Insulation and Dielectric Phenomena, 2016, pp. 857–860, DOI: 10.1109/CEIDP.2016.7785457.
41. Ismail A.R. et al. Performance of the Mineral Blended Ester Oil-Based Drilling Fluid Systems. –Canadian International Petroleum Conference, 2001, DOI:10.2118/2001-044.
42. Oommen T.V., Petrie E.M. Electrostatic Charging Tendency of Transformer Oils. – IEEE Power Engineering Review, 1984, vol. 103, pp. 1923–1931, DOI:10.1109/mper.1984.5525916.
43. Zdanowski M., Maleska M. Streaming Electrification of Insulating Liquids Mixtures. – Archives of Electrical Engineering, 2019, vol. 68(2), pp. 387–397.
44. Zdanowski M. Streaming Electrification of Nycodiel 1255 Synthetic Ester and Trafo EN Mineral Oil Mixtures by Using Rotating Disc Method. – Energies, 2020, vol. 13(23), DOI:10.3390/en13236159.
45. Kumar M. et al. Thermal Evaluation and Oxidation Stability of High Temperature Alternative Solid Dielectrics of Power Transformers in Mixed Oil. – Lecture Notes in Electrical Engineering, 2018, DOI:10.1007/978-981-13-0662-413.
46. Fofana I. et al. Retrofilling Conditions of High Voltage Transformers. – IEEE Electrical Insulation Magazine, 2001, vol. 17(2), pp. 17–30.
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The research was financially supported by the grant of the Russian Science Foundation No. 22-79-10198, https://rscf.ru/project/22-79-10198/.
Published
2023-02-20
Section
Article